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Decals




Background

I began designing decals back on 2005, when I build the Galileo II Shuttle. I wanted the model to be more realistic in the interior and I wasn't to accomplish that with a brush. I bought a set of inkjet decal paper (there were 4 sheets or so) and I designed decals for the interior, based on the references I found in the net. Next I draw custom name for a Constitution Class ship which I named after the name of my beloved country (USS Catalunya, NCC 1714). Next thing I know is that I began designing decals for every model I was to build and Illustrator (a vector graphic drawing program) was my closest friend.

Printing decals

Garage decals can be printed in different ways such as Inkjet printers, Laser printers, copiers, etc. Inkjet printing has many disavantages. For once, it takes a lot for the ink to dry out, then the ink must be coated because water would destroy the artwork. Besides, the ink is very transparent and this is sometimes a disadvantadge.

On the other side there were the ALPS printers. This technology was unique in many ways. The printing was done by thermo dye transfer. The dye were manufactured in many colors other than the usual CMYK. They were able to print white. This was a wonderful feature because it allowed to set a decal of a very light colour (such as yellow) on a dark colored surface. You only had to print  your artwork with a layer of white and then with the normal color over it. With the white base coat underneath the artwork, there was sufficient contrast to achieve a nice decaling. Well, you might have noticed that I underlined the word "were" when I began talking about ALPS. This is because the manufacturing of these printers was discontinued many years ago and supplies are hard to find. Besides, there is no more technical support on the printers, so if one breaks down, chances are it won't be repaired. Also drivers are no longer available for newer operating systems.

The intermediate solution is Color Laser Printers. Tonner is also a thermo transfer color and it is water resistant. Tonner is more oppaque than inkjet but, maybe not so oppaque like ALPS ribbons. The problem with laser printers is that they aren't able to print white and, therefore light colors over a dark surface is a tricky thing to do.




Here you can see an example of a Laser-printed decals on a clear decal paper. I don't know about you, but it's good enough for me. In my opinion, high-contrast decals even can look, sometimes, unrealistic.
This ship has Inkjet-printed decals on a clear decal paper. Although the red color looks ok, the yellow is really faint.


What do I do?

Well, I do own an ALPS printer. However, everytime is getting more difficult to use. For instance it misses spots of some of the colors once in a while. And this is very anoying when it comes at the end of a full decal sheet. It takes a log time to get it right. So right now don't use it really much.
What I do is to use a color laser printer. Usually tonner is opaque enough for most of the applications using clear decal paper. If I am in need of a higher contrast (a light color must be placed on a darker surface) what I do is to use a white decal paper. That way the light color is perfectly visible.


The problem of white paper

The problem with printing on white paper is that if you don't cut the decals precisely, the white paper will be visible. For instance, imagine that you want to place a decal which contains yellow lettering over a dark grey surface. If the little triangle inside the letter A is not removed, you'll see a white triangle on your model. That is the disadvantadge of white paper.


The workaround for the "white-paper problem"

There is a easy workaround for the "white-paper problem". What I do is to wait until the model is painted. Once it's finish I look at what decals should be of high contrast and, therefore, printed in white paper (usually yellow, light blue, etc) and print these decals with a background color which maches that of the model as much as possible. That way (and always trying to cut as closer to the artwork as I can), the white paper is masked and the result is quite satisfactory. At least for my standards. In order to find out a color that maches that of the model, I print out a series of color samples and I compare it directly with the model. That's it. Of course, if the artwork is large enough, that could not even be necessary.



Here you can see an example of the workaround. This is a figure my wife molded after me. The Atari logo was achieved by printing the black backgroun on a white decal paper. This decal was inkjet-rpinted. When done with Laser technology, looks much better.


What can you do if you whant some of my decals?

I always try to print as much as possible on clear paper. If some of the artwork is to be printed on white paper, you can tell me waht background color you want. The best thing to do is exactly as I do, find the background color that matches your model. You can print color samples (better on a color laser printer, if possible) and find the one that maches the best. Once you find it, tell me the exact color in a CMYK code.
I realize that the workaround doesn't match be beautiful feature of ALPS printers, but you have to realize, most of the times the precission we, model builders, wish to achieve is unrealistic. By this I mean that sometimes the detail we want to achieve will go unnoticable once the model is completed.


What now?


Now you do know exactly what can I offer. If you want some of my decals, go to the store and proceed. But, please, be aware of the pros and cons.



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Last updated: 14.01.2011